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    Refining catalysts in Russia and the CIS: Production, Market and Forecast

    Number of pages: 258 Number of tables: 90 Number of figures: 54
    Language: Russian
    Released: 27.02.2021
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    This report is based on the results of market research for refining catalysts in Russia and the CIS.

     

    The purpose of the study is to analyze the Russian market for oil refining catalysts and the market of the CIS countries.

    The object of research is the catalysts for catalytic cracking, hydro-processes (hydrotreating, hydrodesulfurization, hydrocracking, hydrodewaxing, reforming, isomerization).

    The work is a desk study. The sources of information were data from the Federal State Statistics Service of the Russian Federation (Rosstat), statistics of railway traffic, customs statistics, and the "InfoMine" database. The materials of the industry and regional press, annual and quarterly reports of securities issuers, Internet sites of enterprises-manufacturers and consumers of catalysts, as well as scientific and technical literature were also involved.

    Chronological scope of the study: 2006-2020; forecast - 2021-2030

    Geography of the study: Russia, other CIS countries (Kazakhstan, Belarus, Azerbaijan, Ukraine, Turkmenistan, Uzbekistan and Kyrgyzstan).

     

    This review is the most complete among those presented on the information market on this topic, and claims to be a reference manual that replaces the data of the Federal State Statistics Service of the Russian Federation, since due to the change in the nomenclature of statistical reporting, the data of the Federal State Statistics Service of the Russian Federation contain incomplete information on the production of catalysts. The use of this data without additional thorough analysis can lead to the adoption of erroneous management decisions by marketing services and specialists working in the market for oil refining catalysts.

    A distinctive feature of this study is that it provides a detailed analysis of the market for oil refining catalysts, which avoids the mistakes made by the authors of similar studies conducted by other companies.

    The second distinctive feature of this work is the breadth of the time frame - a detailed analysis of the production and foreign economic operations with oil refining catalysts in the period 2006-2020 was carried out.

    The third distinctive feature is the inclusion in the research of the markets of the CIS countries.

     

    Research volume: the report consists of 9 parts, contains 258 pages, including 90 tables, 54 figures and 14 appendices.

    The first chapter of the report is devoted to the description of the classification of oil refining catalysts and the identification of the main directions of the use of catalytic processes in oil refining.

    The second chapter provides a detailed nomenclature of oil refining catalysts produced in Russia and their brief description. The review of the main raw materials required for the production of catalysts for oil refining is carried out.

    The third chapter is devoted to the production of catalysts for oil refining in Russia. Statistical and estimated data on the production volumes of these catalysts in Russia in 2006-2020 are given, the structure of the catalyst production by type is revealed. An overview of Russian enterprises producing oil refining catalysts, as well as organizations involved in the development and implementation of these catalysts is given.

    The fourth chapter is devoted to the analysis of Russia's foreign trade operations with oil refining catalysts in 2006-2020. In addition, a description of the main foreign companies supplying these catalysts to the Russian market is given. This chapter also provides information on the level of export-import prices for various types of oil refining catalysts in 2006-2020. (cracking, hydrotreating, hydrocracking, reforming and isomerization).

    The fifth chapter is devoted to the analysis of import operations of other CIS countries with oil refining catalysts in 2009-2019. by type of catalysts. In addition, the chapter shows the average import prices for the supply of catalysts of various types to these countries.

    The sixth chapter of the report examines the consumption of refinery catalysts in Russia. This section shows the balance of production and consumption of these products in 2006-2020, the structure of consumption by type. It also provides a description of the Russian oil refining industry and an overview of the use of oil refining catalysts in various processes.

    The seventh chapter of the report examines the consumption of refinery catalysts in other CIS countries. This section shows the balance of production and consumption of these products in 2009-2019, the structure of consumption by type.

    The eighth chapter describes the current state of the main consumers of oil refining catalysts in the CIS countries (excluding Russia). The chapter provides estimates of the consumption of various types of catalysts by these enterprises. For each country, information on the dynamics of oil production and oil refining is provided, a balance of production, exports and imports of certain types of petroleum products is given, and the current state of the main refineries with data on their production is given.

    The ninth chapter provides a forecast of the development of the Russian market and the markets of other CIS countries of oil refining catalysts for the period up to 2030.

     

    The appendixes contain a list of operating and projected units for cracking, hydrotreating, hydrocracking, reforming, isomerization, hydrodewaxing, and xylene production in Russia and other CIS countries.

    The addresses and contact information of enterprises producing and consuming oil refining catalysts are also given.

     

    Target audience of the study:

    - participants in the oil refining catalyst market - producers, consumers, traders;

    - potential investors.

    The proposed study claims to be a reference manual for marketing services and specialists making managerial decisions working in the oil product market.

    ANNOTATION

     

    INTRODUCTION

     

    1. Classification of catalysts and the main directions of the use of catalytic processes in oil refining

     

    2. Nomenclature of oil refining catalysts produced in Russia and raw materials for their production

     

    3. Production of catalysts for oil refining in the Russian Federation in 2006-2020.

    3.1. Refinery Catalyst Production Capacities

    3.2. Dynamics and structure of production of oil refining catalysts

    3.3. The current state of the main Russian manufacturers of oil refining catalysts

    JSC "Gazpromneft-Omsk Oil Refinery" (Omsk)

    LLC "Salavat Catalyst Plant" (Republic of Bashkortostan)

    KNT Group company (Republic of Bashkortostan)

    Ishimbay Specialized Chemical Plant of Catalysts LLC (ISKhZK)

    Sterlitamak Catalyst Plant LLC, RN-Kat LLC

    JSC "Angarsk plant of catalysts and organic synthesis" - AZKiOS (Irkutsk region)

    LLC "Novokuibyshevsk plant of catalysts" (Samara region)

    JSC "Industrial catalysts" (Ryazan region)

    Other enterprises

    3.4. The main scientific and scientific-production organizations of Russia engaged in the development of catalysts for oil refining

    Institute of Catalysis. G.K. Boreskov SB RAS (Novosibirsk)

    LLC "Company KATAHIM" (Moscow)

    LLC Research and Production Company "OLKAT" (St. Petersburg)

    LLC NPP Neftekhim (Krasnodar)

    JSC "VNII NP" (Moscow)

     

    4. Export-import of catalysts for oil refining in Russia in 2006-2020.

    4.1. Export-import volume in physical and monetary terms

    4.2. Directions and structure of export-import supplies

    4.2.1. Export

    4.2.2. Import

    4.3. Review of Russian export-import prices for oil refining catalysts in 2006-2020

    4.4. Major foreign companies-suppliers of oil refining catalysts to Russia

    BASF Catalysts

    Grace, Chevron, ART

    Axens

    Albemarle Catalysts Company

    UOP

    Criterion Catalyst Company

    Johnson Matthey Catalysts

    Haldor topsoe

     

    5. Import of catalysts for oil refining by the CIS countries (without RF)

    5.1. Kazakhstan

    5.2. Belarus

    5.3. Azerbaijan

    5.4. Ukraine

    5.5. Turkmenistan

    5.6. Uzbekistan

    5.7. Kyrgyzstan

     

    6. Consumption of catalysts for oil refining in Russia in 2006-2020.

    6.1. Balance of consumption of refining catalysts

    6.2. Description and overview of the situation in the oil refining industry of the Russian Federation

    6.3 Use of catalysts in the main refining processes at Russian refineries

    Catalytic cracking

    Hydroprocessing (hydrotreating, hydrocracking, hydrodewaxing)

    Reforming, isomerization, production of aromatic hydrocarbons

     

    7. Consumption of catalysts for oil refining in the CIS countries (without RF)

    7.1. Balance and structure of consumption of oil refining catalysts

    7.2. The use of catalysts in the main processes of oil refining at refineries in the CIS countries (excluding the Russian Federation)

    Catalytic cracking

    Hydroprocessing (hydrotreating, hydrocracking, hydrodewaxing)

    Reforming, isomerization, production of aromatic hydrocarbons

     

    8. Current state of the main consumers of oil refining catalysts in the CIS countries (excluding Russia)

    8.1. Kazakhstan

    LLP "Pavlodar petrochemical plant" (Pavlodar)

    Atyrau Oil Refinery LLP (Atyrau)

    PetroKazakhstan Oil Products LLP (Shymkent refinery) (Shymkent, South Kazakhstan region)

    8.2. Belarus

    OJSC "Mozyr Oil Refinery" (Mozyr, Gomel Region)

    OJSC "Naftan" (Novopolotsk, Vitebsk region)

    8.3. Azerbaijan

    Baku Oil Refinery named after I. G. Aliyev

    8.4. Ukraine

    PJSC "Ukrtatnafta" ("Kremenchug Oil Refinery"), Poltava region.

    8.5. Turkmenistan

    "Turkmenbashi refinery complex" (Turkmenbashi, Balkan velayat)

    8.6. Uzbekistan

    UDP "Fergana Oil Refinery"

    UDP "Bukhara Oil Refinery"

    8.7. Kyrgyzstan

     

    9. Forecast of production and consumption of oil refining catalysts in the CIS countries until 2030

    9.1. Forecast of production and consumption of oil refining catalysts in Russia

    9.2. Forecast of production and consumption of oil refining catalysts in the CIS countries (excluding Russia)

     

    Appendix 1. Catalytic cracking units at Russian oil refineries

    Appendix 2. Catalytic cracking units at refineries in the CIS countries (without RF)

    Appendix 3. Hydrotreating Units at Oil Refineries in Russia

    Appendix 4. Installations of hydraulic processes at oil refineries in the CIS countries (without the Russian Federation)

    Appendix 5. Hydrocracking units at Russian oil refineries

    Appendix 6. Units for dewaxing oil products at oil refineries in Russia

    Appendix 7. Reforming units at oil refineries in Russia

    Appendix 8. Catalytic reforming units at refineries in the CIS countries (without RF)

    Appendix 9. Isomerization units at Russian oil refineries

    Appendix 10. Plants for isomerization and production of paraxylene at refineries in the CIS countries (without RF)

    Appendix 11. Plants for xylene production at oil refineries in Russia

    Appendix 12. Contact information of enterprises-manufacturers of oil refining catalysts in Russia

    Appendix 13. Contact information of foreign manufacturers of oil refining catalysts

    Appendix 14. Contact information of the main enterprises-consumers of oil refining catalysts in the CIS

    Table 1: The main directions of the use of catalytic processes in oil refining

    Table 2: Composition of technical xylene obtained by various methods,% by weight

    Table 3: Nomenclature and characteristics of the main catalysts for oil refining produced in the Russian Federation

    Table 4: Main raw materials and suppliers for the production of refinery catalysts

    Table 5: Railway supplies of aluminum raw materials to catalyst enterprises in Russia in 2006-2019, t

    Table 6: Capacities for the production of catalyst products for the oil refining industry in Russia (at the beginning of 2021)

    Table 7: Major Russian manufacturers of refining catalysts

    Table 8: Production of catalysts for oil refining at Russian enterprises in 2006-2020, thousand tons

    Table 9: Financial indicators of SKatZ LLC in 2010-2019, million rubles

    Table 10: Technical characteristics of the OCTIFINE catalyst produced by ISKhZK

    Table 11: Technical characteristics of ADAMANT microspherical catalyst produced by ISKhZK

    Table 12: Nomenclature of hydrotreating and hydrocracking catalysts manufactured by AZKiOS JSC

    Table 13: Nomenclature of reforming and isomerization catalysts produced by AZKiOS JSC

    Table 14: Main financial and economic indicators of AZKiOS JSC in 2010-2016, 2019, million rubles

    Table 15: Main financial indicators of NZK LLC in 2008-2016, 2019, RUB million

    Table 16: Russian installations operating on catalysts produced by Industrial Catalysts CJSC

    Table 17: Key financial indicators of Industrial Catalysts JSC in 2007-2016, 2019, RUB million

    Table 18: Catalysts of oil refining, developed by JSC "Nizhegorodskiye Sorbents"

    Table 19: Main Russian Developers of Refinery Catalysts

    Table 20: Cracking catalysts for TCC units developed by KATAKHIM Company LLC

    Table 21: Enterprises using oil refining catalysts produced by KATAKHIM Company LLC

    Table 22: Implementation of Isomalk-2 technology at Russian refineries and supplies of SI-2 isomerization catalysts

    Table 23: Main characteristics of reforming catalysts of OOO NPP Neftekhim

    Table 24: Foreign trade in oil refining catalysts in the Russian Federation in 2006-2020, tons, thousand $

    Table 25: Major countries and recipient companies of Russian oil refining catalysts in 2006-2020, tonnes

    Table 26: Supplies of refining catalysts from Russia by type in 2006-2020, tons

    Table 27: Russian companies supplying oil refining catalysts in 2006-2020, t

    Table 28: Directions of supplies of imported oil refining catalysts to Russia in 2006-2020, tons

    Table 29: Supplies of imported oil refining catalysts to Russia by type in 2006-2020, ton

    Table 30: Main Russian recipients of imported oil refining catalysts in 2008-2020, tonnes

    Table 31: Average annual export prices of the Russian Federation for various types of oil refining catalysts in 2006-2020, $ / kg

    Table 32: Average annual import prices of the Russian Federation for various types of oil refining catalysts in 2006-2020, $ / kg

    Table 33: Average annual import prices for various types of refining catalysts purchased by Russian refineries in 2010-2020, $ / kg

    Table 34: Average annual prices for various types of refinery catalysts supplied to Russia in 2010-2018 major western companies, $ / kg

    Table 35: Main foreign manufacturers of oil refining catalysts supplying them to Russia in 2010-2020, ton

    Table 36: Distribution of supplies of the main types of oil refining catalysts to Russia by supplier companies in 2010-2020, tons

    Table 37: Importers of BASF Catalysts refining catalysts in 2010-2020, t

    Table 38: Russian consumers of catalysts from Grace, ART and Chevron in 2010-2020, ton

    Table 39: Russian consumers of Axens catalysts in 2010-2020, tonnes

    Table 40: Russian consumers of catalysts from Albemarle Catalysts Company in 2010-2020, ton

    Table 41: Russian consumers of UOP catalysts in 2010-2020, tonnes

    Table 42: Russian consumers of Criterion Catalyst Company catalysts in 2010-2020, ton

    Table 43: Russian consumers of Johnson Matthey Catalysts in 2010-2020, tonnes

    Table 44: Russian consumers of Haldor Topsoe catalysts in 2010-2020, tonnes

    Table 45: Import of catalysts and reaction initiators by Kazakhstan in 2009-2019, t, thousand $, $ / kg

    Table 46: Supplies of imported oil refining catalysts to Kazakhstan by type in 2009-2019, ton

    Table 47: Import of catalysts and reaction initiators by Belarus in 2009-2019, t, thousand $, $ / kg

    Table 48: Supplies of imported oil refining catalysts to Belarus by type in 2009-2019, tons

    Table 49: Import of catalysts and initiators of reactions by Azerbaijan in 2009-2019, t, thousand $, $ / kg

    Table 50: Supplies of imported oil refining catalysts to Azerbaijan by type in 2009-2019, ton

    Table 51: Import of catalysts and initiators of reactions by Ukraine in 2009-2019, t, thousand $, $ / kg

    Table 52: The largest foreign suppliers and Ukrainian recipients of oil refining catalysts in Ukraine in 2009-2019, t, $ / kg

    Table 53: Imports of catalysts and initiators of reactions by Turkmenistan in 2009-2019, t, thousand $, $ / kg

    Table 54: Supplies of imported oil refining catalysts to Turkmenistan by type in 2009-2019, ton

    Table 55: Import of catalysts and reaction initiators by Uzbekistan in 2009-2019, t, thousand $, $ / kg

    Table 56: Supplies of imported oil refining catalysts to Uzbekistan by type in 2009-2019, ton

    Table 57: Import of catalysts and initiators of reactions by Kyrgyzstan in 2009-2019, t, thousand $, $ / kg

    Table 58: Volumes of consumption of oil refining catalysts in Russia in 2008-2020, thousand tons,%

    Table 59: Volumes of consumption of oil refining catalysts in Russia by type in 2010-2020, thousand tons,%

    Table 60: The share of imports in the consumption of various types of oil refining catalysts in the Russian Federation (averaged over 2010-2015 and 2016-2020),%

    Table 61: Production of the main types of petroleum products in Russia in 1990-2020, million tons

    Table 62: Volumes of primary oil refining by Russian companies in 2011-2020, million tons

    Table 63: Modern composition of technological processes of Russian and foreign oil refining (% of the total volume of primary processing of crude oil)

    Table 64: Commissioning of units for secondary processing of raw materials by Russian refineries in 2011-2020

    Table 65: Postponement of commissioning of oil refining units by Russian refineries (as of early 2021)

    Table 66: Change in oil refining capacities in 2005-2021 in Russia, million tons

    Table 67: Russian catalysts for cracking and hydrocracking by brands and manufacturers

    Table 68: Main parameters of existing isomerization technologies

    Table 69: Volumes of consumption of oil refining catalysts in the CIS countries (excluding RF) in 2009-2019, thousand tons,%

    Table 70: Balance of petroleum products in Kazakhstan in 2010-2018, million tons

    Table 71: Production of petroleum products by POCHZ LLP in 2012-2018, thousand tons

    Table 72: Production of petroleum products by Atyrau Refinery LLP in 2012-2019, thousand tons

    Table 73: Production of petroleum products by PetroKazakhstan Oil Products LLP in 2012-2018, thousand tons

    Table 74: Production, export-import of certain types of oil products in Belarus in 2009-2019, million tons

    Table 75: Production of oil products by Mozyr Oil Refinery OJSC in 2012-2019, thousand tons

    Table 76: Production of oil products by OJSC "Naftan" in 2012-2019, thousand tons

    Table 77: Production of selected types of oil products in Azerbaijan in 2009-2019

    Table 78: Oil refineries in Ukraine

    Table 79: Production of selected types of oil products in Ukraine in 2009-2019

    Table 80: Installations of the Kremenchug Refinery

    Table 81: Installations of the Fergana Refinery

    Table 82: Oil production and production of main types of oil products in Kyrgyzstan in 2009-2019, thousand tons

    Table 83: Assessment of the state of the provision of catalysts for oil refining enterprises of the Russian Federation

    Table 84: The volume of investments in the modernization of the oil refining industry in Russia until 2030, billion rubles

    Table 85: Commissioning of new capacities and installations for secondary oil refining in Russia by 2020

    Table 86: Chronology of purchases of refining catalysts by type and by oil company in 2010-2020 and procurement forecast for the period up to 2025

    Table 87: Consumption of oil refining catalysts in the Russian Federation by type in 2010-2020 and forecast for the period up to 2025, t

    Table 88: Production of catalysts for oil refining in the Russian Federation by type in 2017-2020 and forecast of capacity increase for the period up to 2025-2030, thousand tons

    Table 89: Commissioning of new capacities and installations for secondary oil refining in the CIS countries (excluding the Russian Federation) until 2027

    Table 90: Chronology of purchases of oil refining catalysts by type and by enterprise (country) in 2009-2019 and procurement forecast for the period up to 2027, thousand tons

    Figure 1: Structure of output of catalysts in Russia by enterprises in 2006-2020,%

    Figure 2: Structure of production of oil refining catalysts by type in 2006-2020,%

    Figure 3: Dynamics of production of oil refining catalysts in Russia in 2006-2020, thousand tons

    Figure 4: Dynamics of production of oil refining catalysts in JSC "Gazpromneft-Omsk Refinery" in 2006-2020, thousand tons

    Figure 5: Scheme of the construction of the production of catalysts for cracking, hydrotreating and hydrocracking of JSC "Gazpromneft-Omsk Refinery"

    Figure 6: Dynamics of production of catalysts at SKatZ LLC in 2006-2020, thousand tons

    Figure 7: Dynamics of production of catalysts at ISKhZK LLC in 2010-2020, thousand tons

    Figure 8: Production of catalysts by AZKiOS JSC in 2003-2020, t

    Figure 9: Scheme of an industrial plant for the production of hydrotreating catalysts of OOO NPK Sintez

    Figure 10: Dynamics of export-import supplies of oil refining catalysts in the Russian Federation in 2006-2020, tons

    Figure 11: Dynamics of exports from Russia of spent oil refining catalysts in 2006-2020, tons

    Figure 12: Dynamics of Russian exports of oil refining catalysts in natural (thousand tons) and value ($ million) in 2006-2020

    Figure 13: Geographic structure of exports of Russian catalysts for oil refining in 2006-2020,%

    Figure 14: Structure of export supplies of Russian oil refining catalysts,% (averaged over 2006-2020)

    Figure 15: Dynamics of Russian imports of oil refining catalysts in physical (thousand tons) and value ($ million) in 2006-2020

    Figure 16: Structure of imported catalysts for oil refining in physical and value terms,% (averaged over 2006-2020)

    Figure 17: Dynamics of Russian imports of oil refining catalysts by type in 2006-2020, tons

    Figure 18: Structure of Russian recipients of oil refining catalysts in 2006-2020,%

    Figure 19: Dynamics of import prices of various types of oil refining catalysts in the Russian Federation in 2006-2020, $ / kg

    Figure 20: Comparison of import and export prices of catalysts for hydro-processes in 2006-2020, $ / kg

    Figure 21: Supplies of refining catalysts by Western companies to the Russian Federation in 2009-2020, tons

    Figure 22: Distribution of supplies to Russia of oil refining catalysts by supplier companies in 2010-2020,%

    Figure 23: Distribution of supplies to Russia of the main types of oil refining catalysts by supplier company (averaged over 2010-2018),%

    Figure 24: Dynamics of the volumes of Kazakhstani imports of oil refining catalysts (by type) in 2009-2019, tons

    Figure 25: Dynamics of the volume of Belarusian imports of oil refining catalysts (by type) in 2009-2019, tons

    Figure 26: Dynamics of the volume of Azerbaijani imports of oil refining catalysts (by type) in 2009-2019, tons

    Figure 27: Dynamics of Ukrainian imports of oil refining catalysts (by type) in 2009-2019, ton

    Figure 28: Dynamics of the volume of Turkmen imports of oil refining catalysts (by type) in 2009-2019, tons

    Figure 29: Dynamics of domestic consumption of oil refining catalysts in Russia (thousand tons) and the share of imports (%) in 2006-2020

    Figure 30: Dynamics of domestic consumption of oil refining catalysts (by type) in Russia in 2010-2020, thousand tons

    Figure 31: Structure of consumption of oil refining catalysts by type (averaged over 2010-2020),%

    Figure 32: Shares of companies in the Russian catalyst market in 2015, 2017 and 2020,%

    Figure 33: The volume of oil refining by Russian refineries (million tons) and the depth of oil refining (%) in 1998-2020.

    Figure 34: Structure of motor gasoline by ecological class in 2011-2020,%

    Figure 35: Major Russian refineries by oil refining volumes in 2020, million tons

    Figure 36: The total number of commissioned and reconstructed secondary oil refining units in the Russian Federation in 2011-2020, units

    Figure 37: Consumption of domestic cracking catalysts, imported catalysts from Grace and BASF by Russian refineries in 2006-2020, thousand tons

    Figure 38: Consumption of hydrotreating catalysts (including hydrocracking) of foreign production by Russian refineries in 2006-2020, thousand tons

    Figure 39: Consumption of reforming catalysts of foreign production by Russian refineries in 2006-2020, thousand tons

    Figure 40: Dynamics of consumption of oil refining catalysts (by type) in the CIS countries (excluding RF) in 2009-2019, thousand tons

    Figure 41: Structure of consumption of oil refining catalysts by type (averaged over 2009-2019),%

    Figure 42: Structure of consumption of cracking catalysts by CIS countries (excluding RF) in 2019,%

    Figure 43: Dynamics of consumption of cracking catalysts by CIS countries (excluding RF) in 2009-2019, thousand tons

    Figure 44: Structure of consumption of catalysts for hydro-processes in the CIS countries (without RF) (averaged over 2009-2019),%

    Figure 45: Dynamics of consumption of catalysts for hydro-processes in the CIS countries (excluding RF) in 2009-2019, thousand tons

    Figure 46: Dynamics of oil production and oil refining in Kazakhstan in 2008-2019, million tons

    Figure 47: Dynamics of oil production and refining in Belarus in 2009-2019, million tons

    Figure 48: Dynamics of oil production and refining in Azerbaijan in 2009-2019, million tons

    Figure 49: Dynamics of oil production and refining in Ukraine in 2009-2019, million tons

    Figure 50: Dynamics of oil production in Turkmenistan in 2009-2019, million tons

    Figure 51: Dynamics of oil production in Uzbekistan in 2009-2019, million tons

    Figure 52: Production and import of crude oil, production and import of oil products in Kyrgyzstan in 2009-2019, thousand tons

    Figure 53: Forecast of production and consumption of oil refining catalysts in the Russian Federation until 2025-2030, thousand tons

    Figure 54: Forecast of consumption of oil refining catalysts (by type) in the CIS countries (without RF) until 2025-2027, thousand tons

     

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