Refining catalysts in Russia and the CIS: Production, Market and Forecast

ANNOTATION

 

INTRODUCTION

 

1. Classification of catalysts and the main directions of the use of catalytic processes in oil refining

 

2. Nomenclature of oil refining catalysts produced in Russia and raw materials for their production

 

3. Production of catalysts for oil refining in the Russian Federation in 2006-2020.

3.1. Refinery Catalyst Production Capacities

3.2. Dynamics and structure of production of oil refining catalysts

3.3. The current state of the main Russian manufacturers of oil refining catalysts

JSC "Gazpromneft-Omsk Oil Refinery" (Omsk)

LLC "Salavat Catalyst Plant" (Republic of Bashkortostan)

KNT Group company (Republic of Bashkortostan)

Ishimbay Specialized Chemical Plant of Catalysts LLC (ISKhZK)

Sterlitamak Catalyst Plant LLC, RN-Kat LLC

JSC "Angarsk plant of catalysts and organic synthesis" - AZKiOS (Irkutsk region)

LLC "Novokuibyshevsk plant of catalysts" (Samara region)

JSC "Industrial catalysts" (Ryazan region)

Other enterprises

3.4. The main scientific and scientific-production organizations of Russia engaged in the development of catalysts for oil refining

Institute of Catalysis. G.K. Boreskov SB RAS (Novosibirsk)

LLC "Company KATAHIM" (Moscow)

LLC Research and Production Company "OLKAT" (St. Petersburg)

LLC NPP Neftekhim (Krasnodar)

JSC "VNII NP" (Moscow)

 

4. Export-import of catalysts for oil refining in Russia in 2006-2020.

4.1. Export-import volume in physical and monetary terms

4.2. Directions and structure of export-import supplies

4.2.1. Export

4.2.2. Import

4.3. Review of Russian export-import prices for oil refining catalysts in 2006-2020

4.4. Major foreign companies-suppliers of oil refining catalysts to Russia

BASF Catalysts

Grace, Chevron, ART

Axens

Albemarle Catalysts Company

UOP

Criterion Catalyst Company

Johnson Matthey Catalysts

Haldor topsoe

 

5. Import of catalysts for oil refining by the CIS countries (without RF)

5.1. Kazakhstan

5.2. Belarus

5.3. Azerbaijan

5.4. Ukraine

5.5. Turkmenistan

5.6. Uzbekistan

5.7. Kyrgyzstan

 

6. Consumption of catalysts for oil refining in Russia in 2006-2020.

6.1. Balance of consumption of refining catalysts

6.2. Description and overview of the situation in the oil refining industry of the Russian Federation

6.3 Use of catalysts in the main refining processes at Russian refineries

Catalytic cracking

Hydroprocessing (hydrotreating, hydrocracking, hydrodewaxing)

Reforming, isomerization, production of aromatic hydrocarbons

 

7. Consumption of catalysts for oil refining in the CIS countries (without RF)

7.1. Balance and structure of consumption of oil refining catalysts

7.2. The use of catalysts in the main processes of oil refining at refineries in the CIS countries (excluding the Russian Federation)

Catalytic cracking

Hydroprocessing (hydrotreating, hydrocracking, hydrodewaxing)

Reforming, isomerization, production of aromatic hydrocarbons

 

8. Current state of the main consumers of oil refining catalysts in the CIS countries (excluding Russia)

8.1. Kazakhstan

LLP "Pavlodar petrochemical plant" (Pavlodar)

Atyrau Oil Refinery LLP (Atyrau)

PetroKazakhstan Oil Products LLP (Shymkent refinery) (Shymkent, South Kazakhstan region)

8.2. Belarus

OJSC "Mozyr Oil Refinery" (Mozyr, Gomel Region)

OJSC "Naftan" (Novopolotsk, Vitebsk region)

8.3. Azerbaijan

Baku Oil Refinery named after I. G. Aliyev

8.4. Ukraine

PJSC "Ukrtatnafta" ("Kremenchug Oil Refinery"), Poltava region.

8.5. Turkmenistan

"Turkmenbashi refinery complex" (Turkmenbashi, Balkan velayat)

8.6. Uzbekistan

UDP "Fergana Oil Refinery"

UDP "Bukhara Oil Refinery"

8.7. Kyrgyzstan

 

9. Forecast of production and consumption of oil refining catalysts in the CIS countries until 2030

9.1. Forecast of production and consumption of oil refining catalysts in Russia

9.2. Forecast of production and consumption of oil refining catalysts in the CIS countries (excluding Russia)

 

Appendix 1. Catalytic cracking units at Russian oil refineries

Appendix 2. Catalytic cracking units at refineries in the CIS countries (without RF)

Appendix 3. Hydrotreating Units at Oil Refineries in Russia

Appendix 4. Installations of hydraulic processes at oil refineries in the CIS countries (without the Russian Federation)

Appendix 5. Hydrocracking units at Russian oil refineries

Appendix 6. Units for dewaxing oil products at oil refineries in Russia

Appendix 7. Reforming units at oil refineries in Russia

Appendix 8. Catalytic reforming units at refineries in the CIS countries (without RF)

Appendix 9. Isomerization units at Russian oil refineries

Appendix 10. Plants for isomerization and production of paraxylene at refineries in the CIS countries (without RF)

Appendix 11. Plants for xylene production at oil refineries in Russia

Appendix 12. Contact information of enterprises-manufacturers of oil refining catalysts in Russia

Appendix 13. Contact information of foreign manufacturers of oil refining catalysts

Appendix 14. Contact information of the main enterprises-consumers of oil refining catalysts in the CIS

Table 1: The main directions of the use of catalytic processes in oil refining

Table 2: Composition of technical xylene obtained by various methods,% by weight

Table 3: Nomenclature and characteristics of the main catalysts for oil refining produced in the Russian Federation

Table 4: Main raw materials and suppliers for the production of refinery catalysts

Table 5: Railway supplies of aluminum raw materials to catalyst enterprises in Russia in 2006-2019, t

Table 6: Capacities for the production of catalyst products for the oil refining industry in Russia (at the beginning of 2021)

Table 7: Major Russian manufacturers of refining catalysts

Table 8: Production of catalysts for oil refining at Russian enterprises in 2006-2020, thousand tons

Table 9: Financial indicators of SKatZ LLC in 2010-2019, million rubles

Table 10: Technical characteristics of the OCTIFINE catalyst produced by ISKhZK

Table 11: Technical characteristics of ADAMANT microspherical catalyst produced by ISKhZK

Table 12: Nomenclature of hydrotreating and hydrocracking catalysts manufactured by AZKiOS JSC

Table 13: Nomenclature of reforming and isomerization catalysts produced by AZKiOS JSC

Table 14: Main financial and economic indicators of AZKiOS JSC in 2010-2016, 2019, million rubles

Table 15: Main financial indicators of NZK LLC in 2008-2016, 2019, RUB million

Table 16: Russian installations operating on catalysts produced by Industrial Catalysts CJSC

Table 17: Key financial indicators of Industrial Catalysts JSC in 2007-2016, 2019, RUB million

Table 18: Catalysts of oil refining, developed by JSC "Nizhegorodskiye Sorbents"

Table 19: Main Russian Developers of Refinery Catalysts

Table 20: Cracking catalysts for TCC units developed by KATAKHIM Company LLC

Table 21: Enterprises using oil refining catalysts produced by KATAKHIM Company LLC

Table 22: Implementation of Isomalk-2 technology at Russian refineries and supplies of SI-2 isomerization catalysts

Table 23: Main characteristics of reforming catalysts of OOO NPP Neftekhim

Table 24: Foreign trade in oil refining catalysts in the Russian Federation in 2006-2020, tons, thousand $

Table 25: Major countries and recipient companies of Russian oil refining catalysts in 2006-2020, tonnes

Table 26: Supplies of refining catalysts from Russia by type in 2006-2020, tons

Table 27: Russian companies supplying oil refining catalysts in 2006-2020, t

Table 28: Directions of supplies of imported oil refining catalysts to Russia in 2006-2020, tons

Table 29: Supplies of imported oil refining catalysts to Russia by type in 2006-2020, ton

Table 30: Main Russian recipients of imported oil refining catalysts in 2008-2020, tonnes

Table 31: Average annual export prices of the Russian Federation for various types of oil refining catalysts in 2006-2020, $ / kg

Table 32: Average annual import prices of the Russian Federation for various types of oil refining catalysts in 2006-2020, $ / kg

Table 33: Average annual import prices for various types of refining catalysts purchased by Russian refineries in 2010-2020, $ / kg

Table 34: Average annual prices for various types of refinery catalysts supplied to Russia in 2010-2018 major western companies, $ / kg

Table 35: Main foreign manufacturers of oil refining catalysts supplying them to Russia in 2010-2020, ton

Table 36: Distribution of supplies of the main types of oil refining catalysts to Russia by supplier companies in 2010-2020, tons

Table 37: Importers of BASF Catalysts refining catalysts in 2010-2020, t

Table 38: Russian consumers of catalysts from Grace, ART and Chevron in 2010-2020, ton

Table 39: Russian consumers of Axens catalysts in 2010-2020, tonnes

Table 40: Russian consumers of catalysts from Albemarle Catalysts Company in 2010-2020, ton

Table 41: Russian consumers of UOP catalysts in 2010-2020, tonnes

Table 42: Russian consumers of Criterion Catalyst Company catalysts in 2010-2020, ton

Table 43: Russian consumers of Johnson Matthey Catalysts in 2010-2020, tonnes

Table 44: Russian consumers of Haldor Topsoe catalysts in 2010-2020, tonnes

Table 45: Import of catalysts and reaction initiators by Kazakhstan in 2009-2019, t, thousand $, $ / kg

Table 46: Supplies of imported oil refining catalysts to Kazakhstan by type in 2009-2019, ton

Table 47: Import of catalysts and reaction initiators by Belarus in 2009-2019, t, thousand $, $ / kg

Table 48: Supplies of imported oil refining catalysts to Belarus by type in 2009-2019, tons

Table 49: Import of catalysts and initiators of reactions by Azerbaijan in 2009-2019, t, thousand $, $ / kg

Table 50: Supplies of imported oil refining catalysts to Azerbaijan by type in 2009-2019, ton

Table 51: Import of catalysts and initiators of reactions by Ukraine in 2009-2019, t, thousand $, $ / kg

Table 52: The largest foreign suppliers and Ukrainian recipients of oil refining catalysts in Ukraine in 2009-2019, t, $ / kg

Table 53: Imports of catalysts and initiators of reactions by Turkmenistan in 2009-2019, t, thousand $, $ / kg

Table 54: Supplies of imported oil refining catalysts to Turkmenistan by type in 2009-2019, ton

Table 55: Import of catalysts and reaction initiators by Uzbekistan in 2009-2019, t, thousand $, $ / kg

Table 56: Supplies of imported oil refining catalysts to Uzbekistan by type in 2009-2019, ton

Table 57: Import of catalysts and initiators of reactions by Kyrgyzstan in 2009-2019, t, thousand $, $ / kg

Table 58: Volumes of consumption of oil refining catalysts in Russia in 2008-2020, thousand tons,%

Table 59: Volumes of consumption of oil refining catalysts in Russia by type in 2010-2020, thousand tons,%

Table 60: The share of imports in the consumption of various types of oil refining catalysts in the Russian Federation (averaged over 2010-2015 and 2016-2020),%

Table 61: Production of the main types of petroleum products in Russia in 1990-2020, million tons

Table 62: Volumes of primary oil refining by Russian companies in 2011-2020, million tons

Table 63: Modern composition of technological processes of Russian and foreign oil refining (% of the total volume of primary processing of crude oil)

Table 64: Commissioning of units for secondary processing of raw materials by Russian refineries in 2011-2020

Table 65: Postponement of commissioning of oil refining units by Russian refineries (as of early 2021)

Table 66: Change in oil refining capacities in 2005-2021 in Russia, million tons

Table 67: Russian catalysts for cracking and hydrocracking by brands and manufacturers

Table 68: Main parameters of existing isomerization technologies

Table 69: Volumes of consumption of oil refining catalysts in the CIS countries (excluding RF) in 2009-2019, thousand tons,%

Table 70: Balance of petroleum products in Kazakhstan in 2010-2018, million tons

Table 71: Production of petroleum products by POCHZ LLP in 2012-2018, thousand tons

Table 72: Production of petroleum products by Atyrau Refinery LLP in 2012-2019, thousand tons

Table 73: Production of petroleum products by PetroKazakhstan Oil Products LLP in 2012-2018, thousand tons

Table 74: Production, export-import of certain types of oil products in Belarus in 2009-2019, million tons

Table 75: Production of oil products by Mozyr Oil Refinery OJSC in 2012-2019, thousand tons

Table 76: Production of oil products by OJSC "Naftan" in 2012-2019, thousand tons

Table 77: Production of selected types of oil products in Azerbaijan in 2009-2019

Table 78: Oil refineries in Ukraine

Table 79: Production of selected types of oil products in Ukraine in 2009-2019

Table 80: Installations of the Kremenchug Refinery

Table 81: Installations of the Fergana Refinery

Table 82: Oil production and production of main types of oil products in Kyrgyzstan in 2009-2019, thousand tons

Table 83: Assessment of the state of the provision of catalysts for oil refining enterprises of the Russian Federation

Table 84: The volume of investments in the modernization of the oil refining industry in Russia until 2030, billion rubles

Table 85: Commissioning of new capacities and installations for secondary oil refining in Russia by 2020

Table 86: Chronology of purchases of refining catalysts by type and by oil company in 2010-2020 and procurement forecast for the period up to 2025

Table 87: Consumption of oil refining catalysts in the Russian Federation by type in 2010-2020 and forecast for the period up to 2025, t

Table 88: Production of catalysts for oil refining in the Russian Federation by type in 2017-2020 and forecast of capacity increase for the period up to 2025-2030, thousand tons

Table 89: Commissioning of new capacities and installations for secondary oil refining in the CIS countries (excluding the Russian Federation) until 2027

Table 90: Chronology of purchases of oil refining catalysts by type and by enterprise (country) in 2009-2019 and procurement forecast for the period up to 2027, thousand tons

Figure 1: Structure of output of catalysts in Russia by enterprises in 2006-2020,%

Figure 2: Structure of production of oil refining catalysts by type in 2006-2020,%

Figure 3: Dynamics of production of oil refining catalysts in Russia in 2006-2020, thousand tons

Figure 4: Dynamics of production of oil refining catalysts in JSC "Gazpromneft-Omsk Refinery" in 2006-2020, thousand tons

Figure 5: Scheme of the construction of the production of catalysts for cracking, hydrotreating and hydrocracking of JSC "Gazpromneft-Omsk Refinery"

Figure 6: Dynamics of production of catalysts at SKatZ LLC in 2006-2020, thousand tons

Figure 7: Dynamics of production of catalysts at ISKhZK LLC in 2010-2020, thousand tons

Figure 8: Production of catalysts by AZKiOS JSC in 2003-2020, t

Figure 9: Scheme of an industrial plant for the production of hydrotreating catalysts of OOO NPK Sintez

Figure 10: Dynamics of export-import supplies of oil refining catalysts in the Russian Federation in 2006-2020, tons

Figure 11: Dynamics of exports from Russia of spent oil refining catalysts in 2006-2020, tons

Figure 12: Dynamics of Russian exports of oil refining catalysts in natural (thousand tons) and value ($ million) in 2006-2020

Figure 13: Geographic structure of exports of Russian catalysts for oil refining in 2006-2020,%

Figure 14: Structure of export supplies of Russian oil refining catalysts,% (averaged over 2006-2020)

Figure 15: Dynamics of Russian imports of oil refining catalysts in physical (thousand tons) and value ($ million) in 2006-2020

Figure 16: Structure of imported catalysts for oil refining in physical and value terms,% (averaged over 2006-2020)

Figure 17: Dynamics of Russian imports of oil refining catalysts by type in 2006-2020, tons

Figure 18: Structure of Russian recipients of oil refining catalysts in 2006-2020,%

Figure 19: Dynamics of import prices of various types of oil refining catalysts in the Russian Federation in 2006-2020, $ / kg

Figure 20: Comparison of import and export prices of catalysts for hydro-processes in 2006-2020, $ / kg

Figure 21: Supplies of refining catalysts by Western companies to the Russian Federation in 2009-2020, tons

Figure 22: Distribution of supplies to Russia of oil refining catalysts by supplier companies in 2010-2020,%

Figure 23: Distribution of supplies to Russia of the main types of oil refining catalysts by supplier company (averaged over 2010-2018),%

Figure 24: Dynamics of the volumes of Kazakhstani imports of oil refining catalysts (by type) in 2009-2019, tons

Figure 25: Dynamics of the volume of Belarusian imports of oil refining catalysts (by type) in 2009-2019, tons

Figure 26: Dynamics of the volume of Azerbaijani imports of oil refining catalysts (by type) in 2009-2019, tons

Figure 27: Dynamics of Ukrainian imports of oil refining catalysts (by type) in 2009-2019, ton

Figure 28: Dynamics of the volume of Turkmen imports of oil refining catalysts (by type) in 2009-2019, tons

Figure 29: Dynamics of domestic consumption of oil refining catalysts in Russia (thousand tons) and the share of imports (%) in 2006-2020

Figure 30: Dynamics of domestic consumption of oil refining catalysts (by type) in Russia in 2010-2020, thousand tons

Figure 31: Structure of consumption of oil refining catalysts by type (averaged over 2010-2020),%

Figure 32: Shares of companies in the Russian catalyst market in 2015, 2017 and 2020,%

Figure 33: The volume of oil refining by Russian refineries (million tons) and the depth of oil refining (%) in 1998-2020.

Figure 34: Structure of motor gasoline by ecological class in 2011-2020,%

Figure 35: Major Russian refineries by oil refining volumes in 2020, million tons

Figure 36: The total number of commissioned and reconstructed secondary oil refining units in the Russian Federation in 2011-2020, units

Figure 37: Consumption of domestic cracking catalysts, imported catalysts from Grace and BASF by Russian refineries in 2006-2020, thousand tons

Figure 38: Consumption of hydrotreating catalysts (including hydrocracking) of foreign production by Russian refineries in 2006-2020, thousand tons

Figure 39: Consumption of reforming catalysts of foreign production by Russian refineries in 2006-2020, thousand tons

Figure 40: Dynamics of consumption of oil refining catalysts (by type) in the CIS countries (excluding RF) in 2009-2019, thousand tons

Figure 41: Structure of consumption of oil refining catalysts by type (averaged over 2009-2019),%

Figure 42: Structure of consumption of cracking catalysts by CIS countries (excluding RF) in 2019,%

Figure 43: Dynamics of consumption of cracking catalysts by CIS countries (excluding RF) in 2009-2019, thousand tons

Figure 44: Structure of consumption of catalysts for hydro-processes in the CIS countries (without RF) (averaged over 2009-2019),%

Figure 45: Dynamics of consumption of catalysts for hydro-processes in the CIS countries (excluding RF) in 2009-2019, thousand tons

Figure 46: Dynamics of oil production and oil refining in Kazakhstan in 2008-2019, million tons

Figure 47: Dynamics of oil production and refining in Belarus in 2009-2019, million tons

Figure 48: Dynamics of oil production and refining in Azerbaijan in 2009-2019, million tons

Figure 49: Dynamics of oil production and refining in Ukraine in 2009-2019, million tons

Figure 50: Dynamics of oil production in Turkmenistan in 2009-2019, million tons

Figure 51: Dynamics of oil production in Uzbekistan in 2009-2019, million tons

Figure 52: Production and import of crude oil, production and import of oil products in Kyrgyzstan in 2009-2019, thousand tons

Figure 53: Forecast of production and consumption of oil refining catalysts in the Russian Federation until 2025-2030, thousand tons

Figure 54: Forecast of consumption of oil refining catalysts (by type) in the CIS countries (without RF) until 2025-2027, thousand tons