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    Steel Grinding Balls and equipment for their production in the CIS: Production, Market and Forecast (6th edition)

    Number of pages: 258 Number of tables: 121 Number of figures: 64
    Language: Russian
    Released: 16.05.2016
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    Price: 2 500 Euro

    This report is currently available in Russian language only. However, we can provide an English version of the report within 3 weeks after receiving a payment.

     

    This report is the 6th edition of the study of market of steel grinding balls and equipment for their production in Russia and the CIS.

    Market monitoring conducted from 2005

     

    The purpose of research – analysis of market of steel grinding balls and equipment used for their production.

    The object of study is steel grinding body used in crushing equipment.

    This work is a Desk study. As information sources, we used data of Federal service of state statistics (Rosstat), official statistics of rail transportation of the Russian Federation, Federal customs service of Russia (FCS RF), State statistics Committee of Ukraine, State customs service of Ukraine, Agency of the Republic of Kazakhstan on statistics, Goskomstat of the CIS, database, UNComtrade, database "INFOMINE". Also, data of sectoral and regional press, annual and quarterly reports of emitters of securities, Internet-sites of company-producers and consumers of steel grinding bodies. due To the fact that in Russia, freight trucks are not subject to obligatory statistic account, the report presents only data traffic carried by rail. In conclusion, certain questions were refined through telephone interviews with participants of the market of steel grinding balls in Russia.

     

    The chronological scope of the study: 1998-2015; forecast – up to 2020

    Geography research: Russian Federation – a comprehensive detailed analysis of the market; Ukraine, Uzbekistan, Kazakhstan – General market analysis, other CIS countries – a brief description.

    Volume of research: report consists of 7 sections, contains 258 pages, including 121 tables, 64 figures 3 Appendixes.

     

    In the first Chapter of the report presents review of technology of production and quality requirements, manufactured in Russia steel grinding balls.

    The second Chapter is devoted to analysis of production of steel grinding balls in Russia in 1998-2015. the Chapter presents data on volumes of production of steel grinding balls in Russia during this period, traces dynamics of production, given the regional structure of production. The Chapter describes current standing of the main producers of steel balls in Russia. The data on the technology of production and applied equipment, range and quality of products, production volumes, development plans of enterprises, as well as detailed data on volumes and directions of supplies of the products for 2002-2015

    This Chapter also briefly discussed the situation in the market of steel grinding balls in Ukraine, Kazakhstan, Uzbekistan.

    The third Chapter is devoted to analysis of Russian foreign trade in steel grinding balls in 1998-2015.

    The fourth Chapter describes export and import supplies of steel grinding balls of other CIS countries.

    The fifth Chapter is devoted to analysis of prices on steel grinding balls in Russia. In this section the prices of the major manufacturers of products in the domestic market in 2005-2015 in addition, the analysis of export-import prices for the period 1999-2015 by providers and consumers

    The sixth Chapter describes consumption of steel grinding balls in Russia in 1999-2015. this section provides a balance of production and consumption of these products. In addition, this Chapter describes the main consuming sectors (iron ore, extraction of ores of non-ferrous metals, gold mining, cement and energy) and the characteristics of the largest consumers of steel grinding balls of Russia, plans for their development, as well as the detailed structure of supply for these companies steel grinding balls.

    In the concluding seventh Chapter of the report presents forecast of production and consumption of steel grinding balls in Russia in 2016-2020.

     

    The address book contains information about the manufacturers of steel grinding balls (Appendix 1), as well as major Russian consumers in iron ore industry, nonferrous metallurgy, gold mining, cement, energy sectors (Appendix 2).

    Appendix 3 contains information on the supply of equipment for producing balls of Firm "ShPS" at the metallurgical enterprises of Russia, CIS and the world.

     

    Target audience research:

    – participants of market of steel grinding media – producers, consumers, traders;

    – potential investors.

     

    The proposed study claims the role of reference for marketing services and specialists taking management decisions, working in the market of grinding bodies.

    ABSTRACT

     

    Introduction

     

    1. Overview of production technology and product quality

    1.1. The basic technology of production of grinding balls

    1.2. Requirements for the quality of steel grinding balls

     

    2. The production of grinding balls in Russia in 1998-2015

    2.1. Volumes of production of steel grinding balls in Russia (1998-2015). Regional structure of Russian production in 2015

    2.2. The current state of the main enterprise-producers of steel grinding balls

    2.2.1. JSC "Nizhny Tagil Metallurgical Plant" (JSC "NTMK", Nizhniy Tagil, Sverdlovsk oblast)

    2.2.2. Novokuznetsk iron and steel Works ("EVRAZ consolidated West Siberian metallurgical plant", Novokuznetsk, Kemerovo region)

    2.2.3. JSC Guryevsky metallurgical plant" (JSC "GMZ", Gur'evsk, Kemerovo region)

    2.2.4. LLC "Resurrection plant "Mashinostroitel" (LLC "VZM", Voskresensk, Moscow region).

    2.2.5. JSC Severstal (Vologda region)

    2.2.6. Nisma, LLC (Chelyabinsk region).

    2.2.7. LLC "Annunciation is repair-mechanical plant" (the Amur region)

    2.2.8. Other Russian producers of steel grinding balls

    2.2.9. Enterprises that have stopped output

    2.2.10. New projects for production of steel balls

    2.3. Manufacture of steel grinding balls in CIS countries

    2.3.1. Ukraine

    2.3.2. Uzbekistan

    2.3.3. Kazakhstan

    2.3.4. Kyrgyzstan

     

    3. Export-import of grinding balls in Russia

    3.1. Export of grinding balls of Russia (1999-2015)

    3.2. Import of grinding balls of Russia (2005-2015)

     

    4. Export-import of grinding balls in other CIS countries (2005-2015)

     

    5. Overview of the Russian domestic and export-import prices on grinding balls

    5.1. Review of domestic prices on steel grinding balls in 2015

    5.2. Review of export-import prices on steel grinding balls in 1999-2015

     

    6. Analysis of domestic consumption of grinding balls in Russia

    6.1. Balance "manufacture – consumption" of grinding balls in Russia in 1999-2015

    6.2. The main consumers of grinding balls in 2004-2015

    6.2.1. Iron ore industry

    6.2.2. Non-ferrous metallurgy

    6.2.3. The gold mining industry

    6.2.4. The construction industry

    6.2.5. The energy industry

    6.2.6. Other large consumers of steel grinding balls

     

    7. Forecast of production and consumption of grinding balls up to 2020

     

    Appendix 1. Contact information on Russian producers of steel grinding balls

    Appendix 2. Address book of Russian consumers of steel grinding balls

    Appendix 3. Equipment and technology of production of grinding balls of LLC Firm "PNS" at the metallurgical enterprises of the world

    Table 1. Ball-rolling mills, VNIIMETMASH at the metallurgical enterprises of the world

    Table 2. Technical characteristics of ball-rolling mills of JSC "EZTM"

    Table 3. Development of calibration rolls for maximum productivity, OOO SHPS

    Table 4. Technical characteristics of basic models of ball-rolling mills of model SHPS

    Table 5. Technical characteristics of the mill "Beltechnologia-M control panel for the production of steel balls

    Table 6. Sizes of balls in mm according to GOST 7524-89

    Table 7. The hardness of the balls according to GOST 7524-89

    Table 8. Production of steel grinding balls in Russia main producers in 1998-2015, kt

    Table 9. Characteristics of ball-rolling mills of JSC "NTMK"

    Table 10. Characteristics of steel grinding balls, produced by JSC "NTMK"

    Table 11. Pattern of supplies of grinding balls of JSC "NTMK" in 2002-2015 (thousand t, %

    Table 12. The main Russian consumers of steel grinding balls of JSC "NTMK" by industry in 2002-2015, t

    Table 13. Export of steel balls of JSC "NTMK" in 2002-2015 (thousand t

    Table 14. Main foreign consumers of steel grinding balls of JSC "NTMK" in 2005-2015, kt

    Table 15. Characteristics of ball-rolling mills 40-80

    Table 16. Specifications steel balls of JSC "NKMK"

    Table 17. Pattern of supplies of grinding balls NKMK in 2002-2015 (thousand t, %

    Table 18. Large consumers of steel grinding balls NKMK by industry in 2002-2015, t

    Table 19. Export of steel balls of JSC "NKMK" in 2005-2015, kt

    Table 20. The greatest foreign consumers of steel grinding balls of JSC "NKMK" in 2005-2015, kt

    Table 21. Pattern of supplies of grinding balls of JSC "GMZ" in 2002-2015 (thousand t, %

    Table 22. Major Russian consumers of grinding balls of JSC "GMZ" by industry in 2002-2015, t

    Table 23. Export of steel balls of JSC "GMZ" in 2005-2015, kt

    Table 24. The largest foreign consumers of steel grinding balls of JSC "GMZ" in 2005-2015, kt

    Table 25. Specifications balls LLC "VZM"

    Table 26. Consumers grinding balls LLC "VZM" in 2005-2015, t

    Table 27. The report on profits and losses of LLC "Voskresensk plant "Mashinostroitel" in 2010-2014, mln.

    Table 28. Consumers grinding balls of JSC "Severstal" in 2014-2015, t

    Table 29. Main features of balls, manufactured by LLC CCP NISMA

    Table 30. The main characteristics of cylpebs, manufactured by LLC CCP NISMA

    Table 31. The report on profits and losses of LLC "Annunciation REMONTNO-mechanical plant" in 2010-2014, mln.

    Table 32. Consumers grinding balls of JSC "Vologda bearing factory" in 2009-2015, kt

    Table 33. Shipment of balls, ESN" by rail to the domestic market and for export in 2011-2015, MT

    Table 34. The report on profits and losses of LLC "UST" in 2010-2014, mln.

    Table 35. Rail shipments of grinding media of JSC "Promko" in 2011-2014, t

    Table 36. Financial performance of OOO "USPS" in 2013-2014, mln.

    Table 37. The main characteristics of balls of ZAO "KPK"

    Table 38. Chemical composition of balls of JSC "Kurganmashzavod"

    Table 39. The main characteristics of balls of JSC "Kurganmashzavod"

    Table 40. Projects for the construction of ball-rolling mills at the Russian enterprises

    Table 41. The main characteristics of balls production DMKD

    Table 42. Hardness of balls HB (HRC), min.

    Table 43. Delivery balls DMKD production in 2007-2014, t

    Table 44. Basic information about grinding balls of LLC "Plant "energostil"

    Table 45. Technical characteristics of steel grinding balls produced by "Zavod "energostil"

    Table 46. The chemical composition of the steel used to produce balls of LLC "Plant "energostil"

    Table 47. Hardness and impact resistance of the balls after heat treatment

    Table 48. Characteristics of balls production of PJSC "Donetsk metal rolling plant"

    Table 49. The list of plants for the production of grinding balls in Kazakhstan

    Table 50. Export shipments of grinding balls of different countries of the world in 2014, t, %

    Table 51. Russian export of steel grinding balls by countries in 1999-2015, t

    Table 52. The main foreign recipients of Russian steel grinding balls in 2005-2015, kt

    Table 53. The main exporters of steel grinding balls in 2005-2015, kt

    Table 54. Russian import of steel grinding balls by countries in 2005-2015, t

    Table 55. The main company-exporters of steel grinding balls in Russia in 2005-2015, t

    Table 56. The main Russian recipients of foreign steel grinding balls in 2005-2015, t

    Table 57. The volume of foreign trade operations with steel grinding balls in CIS countries in 2005 to 2015, kt

    Table 58. Quarterly prices on steel grinding balls of JSC "NTMK" and JSC "ZSMK" in 2015

    Table 59. Average Russian export prices on steel balls in 1999-2015, $/t

    Table 60. Prices on steel grinding balls of the main Russian exporters in 2007-2015, $/t

    Table 61. Prices on steel grinding balls of main foreign exporters in 2007-2015, $/t

    Table 62. The balance of production, export, import and consumption of steel grinding balls in Russia in 1999-2015, kt

    Table 63. Regional structure of Russian consumption (for rail shipments) domestic grinding balls in 2015, %

    Table 64. Supplies of steel balls to main enterprises of iron ore industry in Russia in 2007, t

    Table 65. Supplies of steel balls to main consumers of iron ore industry in Russia in 2008, t

    Table 66. Supplies of steel balls to main consumers of iron ore industry in Russia in 2009, t

    Table 67. Supplies of steel balls to main consumers of iron ore industry in Russia in 2010, tons

    Table 68. Supplies of steel balls to main consumers of iron ore industry in Russia in 2011, t

    Table 69. Supplies of steel balls to main consumers of iron ore industry in Russia in 2012, t

    Table 70. Supplies of steel balls to main consumers of iron ore industry in Russia in 2013, t

    Table 71. Supplies of steel balls to main consumers of iron ore industry and ferrous metallurgy of Russia in 2014, t

    Table 72. Supplies of steel balls to main consumers of iron ore industry and ferrous metallurgy of Russia in 2015, t

    Table 73. Pattern of supplies of steel grinding balls to JSC "Mikhailovsky GOK" in 2002-2015 (thousand t

    Table 74. Pattern of supplies of steel grinding balls to JSC "Karelian pellet" in 2002-2015 (thousand t

    Table 75. Pattern of supplies of steel grinding balls to JSC "Kachkanar GOK" in 2002-2015 (thousand t

    Table 76. Pattern of supplies of steel grinding balls to JSC "Stoilensky GOK" in 2002-2015 (thousand t

    Table 77. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2007, t

    Table 78. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2008, t

    Table 79. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2009, t

    Table 80. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2010, t

    Table 81. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2011, t

    Table 82. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2012, t

    Table 83. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2013, t

    Table 84. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2014, t

    Table 85. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2015., t

    Table 86. Pattern of supplies of steel grinding balls in the polar division of OJSC MMC Norilsk Nickel in 2004-2015, thousand t

    Table 87. Pattern of supplies of steel grinding balls to JSC "Kola MMC" in 2005-2015, kt

    Table 88. Largest gold mining companies of Russia following the results of 9 months. 2015, ton, %

    Table 89. Supplies of steel grinding balls to gold mining companies in 2007, t

    Table 90. Supplies of steel grinding balls to gold mining companies in 2008, t

    Table 91. Supplies of steel grinding balls to gold mining companies in 2009, t

    Table 92. Supplies of steel grinding balls to gold mining companies in 2010, t

    Table 93. Supplies of steel grinding balls to gold mining companies in 2011, t

    Table 94. Supplies of steel grinding balls to gold mining companies in 2012, t

    Table 95. Supplies of steel grinding balls to gold mining companies in 2013, t

    Table 96. Supplies of steel grinding balls to gold mining companies in 2014, t

    Table 97. Supplies of steel grinding balls to gold mining companies in 2015, t

    Table 98. Supplies of steel grinding balls cement plants in 2010, t

    Table 99. Supplies of steel grinding balls cement plants in 2011, t

    Table 100. Supplies of steel grinding balls cement plants in 2012, t

    Table 101. Supplies of steel grinding balls to enterprises of the building and refractory industry in 2013, t

    Table 102. Supplies of steel grinding balls to enterprises of the building and refractory industry in 2014, t

    Table 103. Supplies of Russian steel grinding balls to enterprises of the building and refractory industry in 2015, t

    Table 104. Supplies of steel grinding balls to enterprises of power industry in 2007, t

    Table 105. Supplies of steel grinding balls to enterprises of power industry in 2008, t

    Table 106. Supplies of steel grinding balls to enterprises of power industry in 2009, t

    Table 107. Supplies of steel grinding balls to enterprises of power industry in 2010, t

    Table 108. Supplies of steel grinding balls to enterprises of power industry in 2011, t

    Table 109. Supplies of steel grinding balls to enterprises of power industry in 2012, t

    Table 110. Supplies of steel grinding balls to enterprises of power industry in 2013, t

    Table 111. Supplies of steel grinding balls to enterprises of power industry in 2014, t

    Table 112. Supplies of steel grinding balls to enterprises of power industry in 2015, t

    Table 113. Other largest consumers of steel grinding balls in 2007, t

    Table 114. Other largest consumers of steel grinding balls in 2008, t

    Table 115. Other largest consumers of steel grinding balls in 2009, t

    Table 116. Other largest consumers of steel grinding balls in 2010, t

    Table 117. Other largest consumers of steel grinding balls in 2011, t

    Table 118. Other largest consumers of steel grinding balls in 2012, t

    Table 119. Other largest consumers of steel grinding balls in 2013, t

    Table 120. Other largest consumers of steel grinding balls in 2014, t

    Table 121. Other largest consumers of steel grinding balls in 2015, t

    Figure 1. The ball-rolling complex SHPS 40-100 developed VNIIMETMASH

    Figure 2. Schematic layout of ball-rolling mill 40-100 PNS/M (excluding heating furnace)

    Figure 3. Ball-rolling mill 3400-2 SP-IR, ZAO Beltechnologia-M

    Figure 4. Dynamics of production of grinding balls by Russian enterprises in 1998-2015, kt

    Figure 5. The structure of the regional (by Federal districts) in Russia grinding balls in 2015, %

    Figure 6. Structure of manufacture of balls in Russia by producers in 1998-2015, %

    Figure 7. Dynamics of production of steel grinding balls by main producers in 1998-2015, kt

    Figure 8. The layout of the main technological equipment of mills 40-80 and 80-120 NTMK

    Figure 9. Dynamics of production of grinding balls of JSC "NTMK" (kt) and its share in total Russian production (%) 1998-2015

    Figure 10. The structure of domestic supplies of grinding balls of JSC "NTMK" by industry in 2002-2015, %

    Figure 11. Dynamics of export (kt) and the share of "NTMK" (%) in total Russian exports of steel balls in 2001-2015

    Figure 12. Dynamics of export (kt) and average export prices ($/t) of JSC "NTMK" in 2001-2015

    Figure 13. Dynamics of production of grinding balls NKMK (kt) and its share in total Russian production (%) 1998-2015

    Figure 14. The structure of domestic supplies of JSC "NKMK" in 2005-2015, %

    Figure 15. Dynamics of exports of balls NKMK (kt) and share in national exports (%) 2002-2015

    Figure 16. Dynamics of export (kt) and average export prices ($/t) NKMK in 2002-2015

    Figure 17. Dynamics of production of grinding balls of JSC "GMZ" and its share in total Russian production in 1998-2015, kt, %

    Figure 18. The structure of domestic supplies of JSC "GMZ" by industry in 2005-2015

    Figure 19. Dynamics of exports of balls of JSC "GMZ" (kt) and share in Russia's total exports of balls (%) 2005-2015

    Figure 20. Dynamics of export (kt) and average export prices ($/t) of JSC "GMZ" in 2005-2015

    Figure 21. Dynamics of production of grinding balls LLC "VZM" and its share in total Russian production in 1998-2015, kt, %

    Figure 22. The structure of domestic supplies of LLC "VZM" by industry in 2005-2015, %

    Figure 23. Ball-rolling complex LLC "CPC NISMA

    Figure 24. Cylpebs produced by NISMA

    Figure 25. Dynamics of production of grinding balls of JSC "Vologda bearing factory" in 1998-2015, kt

    Figure 26. Small-section mill h-15-30 installed in LLC "Vysokogorsky ball-rolling plant"

    Figure 27. Dynamics of production of grinding balls CHIEMSEE and its share in total Russian production in 1998-2008, t, %

    Figure 28. Manufacture of balls MK "Azovstal" in 2006-2015 (thousand tons

    Figure 29. The balls DMKD production in 2007-2015, thousand t

    Figure 30. Dynamics of production of steel grinding balls in Uzbekistan in 2000-2015, kt

    Figure 31. Dynamics of production "grinding balls and similar products in Kazakhstan in 2007-2015, thousand t

    Figure 32. Dynamics of export/import of grinding balls of Kazakhstan in real terms in 2005 to 2015, kt

    Figure 33. Dynamics of imports to Kyrgyzstan steel grinding balls in 2005-2015, kt

    Figure 34. Dynamics of Russian exports of steel grinding balls in 1999-2015, kt

    Figure 35. Dynamics of Russian import of steel grinding balls in 2005-2015, kt

    Figure 36. Dynamics of Ukrainian export/import of grinding balls in 2005-2015 in kind, thousand t

    Figure 37. Dynamics of Kazakhstan export/import of grinding balls in 2005-2015 in kind, thousand t

    Figure 38. Dynamics of average Russian export and import prices on steel balls in 1999-2015, $/t

    Figure 39. Dynamics of "apparent" consumption of steel grinding balls in Russia in 1999-2015, kt-

    Figure 40. Regional structure of Russian consumption (by Federal districts) the domestic grinding balls in 2015, %

    Figure 41. Structure of consumption of steel grinding balls in Russia in 2004-2015, %

    Figure 42. Sectoral structure of consumption of steel grinding balls in Russia in 2015, %

    Figure 43. Dynamics of mining of iron ore in Russia in 1998-2015, mln t

    Figure 44. Dynamics of mining of iron ore and consumption of grinding balls to Russian Mining companies producing iron concentrates in 2007-2015, mln t, thousand t

    Figure 45. The production of commodity ore by enterprises of iron ore industry in Russia (mln t), supplies of balls to the data of the enterprises (kt) in 2007

    Figure 46. The production of commodity ore by enterprises of iron ore industry in Russia (mln t), supplies of balls to the data of the enterprises (kt) in 2008

    Figure 47. The production of commodity ore by enterprises of iron ore industry in Russia (mln t), supplies of balls to the data of the enterprises (kt) in 2009

    Figure 48. The production of commodity ore by enterprises of iron ore industry in Russia (mln t), supplies of balls to the data of the enterprises (kt) in 2010

    Figure 49. The production of commodity ore by enterprises of iron ore industry in Russia (mln t), supplies of balls to the data of the enterprises (kt) in 2011

    Figure 50. The production of commodity ore by enterprises of iron ore industry in Russia (mln t), supplies of balls to the data of the enterprises (kt) in 2012

    Figure 51. The production of commodity ore by enterprises of iron ore industry in Russia (mln t), supplies of balls to the data of the enterprises (kt) in 2013

    Figure 52. The production of commodity ore by enterprises of iron ore industry in Russia (mln t), supplies of balls to the data of the enterprises (kt) in 2014

    Figure 53. The production of commodity ore by enterprises of iron ore industry in Russia (mln t), supplies of balls to the data of the enterprises (kt) in 2015

    Figure 54. Dynamics of mining ore (million tons) and supply of steel balls (kt) of JSC "Mikhailovsky GOK" in 2004-2015

    Figure 55. Dynamics of mining ore (million tons) and supply of steel balls (kt) in JSC "Karelian pellet" in 2005-2015

    Figure 56. Dynamics of mining of ores by enterprises of JSC "MMC Norilsk Nickel" and the supply of balls in 2003-2015, mln t, thousand t

    Figure 57. Gold mining in Russia from primary deposits in 2008-2015, kt

    Figure 58. Regional structure of Russian gold production in 2015, %

    Figure 59. The production of cement in Russia (mln t) and growth rate production (% change. year) in 2000-2015

    Figure 60. Production of cement of JSC "Gornozavodskcement", JSC "Maltsovsky Portland cement" and "Kavkaztsement" in 2004-2015, thousand t

    Figure 61. Dynamics of mining of ores by JSC "Apatite" in 2000-2015, mln t

    Figure 62. Dynamics of mining of ores by JSC PIMCU in 2012-2015, ths.

    Figure 63. TOP 10 largest Russian consumers of steel grinding balls in 2015, kt

    Figure 64. Forecast of production and consumption of steel grinding balls in Russia up to 2020, kt

     

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