Continuous Basalt Fiber, Reinforcing Articles and Basalt Fiber Materials in Russia, the EAEU countries (CIS) and the world: Production, Market and Forecast (6 edition)

Annotation

Introduction

1. Characteristics of basalt fiber

1.1. Raw materials for the production of basalt fibers

1.2. The history of the creation of continuous basalt fiber (CBF)

1.3. Production technology of continuous basalt fiber

1.4. Basic physical and chemical characteristics of basalt fiber

1.5. Comparative characteristics of BCF and glass fiber

1.6. Main technologies for processing continuous basalt fiber

1.6.1. Production of unidirectional tapes

1.6.2. Production of basalt fabrics

1.6.3. Veil production

1.6.4. Processing into chopped basalt fiber

1.6.5. Production of needle-punched mats

1.6.6. Winding technology for glass and basalt plastics

1.6.7. Pultrusion Technology

1.6.8. Technology of spunbond pultrusion (needltrusion)

1.6.9. Prepregs

1.6.10. Vacuum infusion (injection) technology

1.7. Types of products based on CBF and areas of its application

1.7.1. Fields of application of reinforcing properties

1.7.2. Scope of other properties

2. Brief description of the world market of continuous basalt fiber

3. Production of continuous basalt fiber in the CIS

3.1. Production of continuous basalt fiber in Russia (2010-2022)

3.1.1. The main producers of continuous basalt fiber in Russia

3.1.2. Enterprises that stopped producing CBF

3.1.3. Projects for the organization of CBF production in Russia

3.2. CBF production in Belarus

3.3. CBF production in Uzbekistan

4. Production of reinforcing products from continuous basalt fiber

4.1. Composite rebar

4.1.1. Main properties and applications of composite reinforcement

4.1.2. Regulatory documents on the use of composite reinforcement

4.1.3. Production of composite reinforcement

4.2. Composite flexible ties and fasteners

4.2.1. The concept of flexible connections and their characteristics

4.2.2. Production of composite flexible ties

4.3. Basalt reinforcing meshes

4.3.1. Properties and applications of basalt meshes

4.3.2. Distinctive features of basalt grids

4.3.3. Production of basalt meshes

5. Dispersed reinforcement with basalt fiber

5.1. Features of dispersed reinforcement

5.2. The use of basalt fiber

6. Foreign trade operations with BCF-based materials and products in Russia in 2007-2022

7. Review of export-import and domestic prices for materials and products based on CBF

7.1. Review of export-import prices in Russia in 2007-2022

7.2. Review of prices for reinforcing composite materials in the domestic market of Russia

8. Consumption of continuous basalt fiber in Russia in 2010-2022

9. Forecast for the development of the market for continuous basalt fiber and reinforcing products from it for the period up to 2030

Appendix. Contact information of manufacturing enterprises

Table 1. Chemical composition of rocks suitable as a single-component raw material for the production of various types of fibers

Table 2. Mineralogical composition of rocks suitable as a single-component raw material for the production of various types of fibers

Table 3. Properties of melts of basalt rocks

Table 4. Main characteristics of installations for the production of continuous basalt fibers SE STC "Bavoma"

Table 5. Strength characteristics of basalt fiber

Table 6. Chemical resistance of basalt fibers, %

Table 7. Comparative characteristics of fibers

Table 8. Comparative characteristics of filaments from glass and basalt fibers

Table 9. Dependence of the direct roving tex on the filament diameter and the number of feeder dies

Table 10. Dependence of the number of complex threads in roving on the number of feeder nozzles

Table 11. Main types of products based on BCF and their areas of application

Table 12. Technical characteristics of direct roving produced by Kamenny Vek LLC

Table 13. Technical characteristics of the pulled roving produced by Kamenny Vek LLC

Table 14. Technical characteristics of the twisted thread produced by Kamenny Vek LLC

Table 15. Technical characteristics of needle-punched mats produced by Kamenny Vek LLC

Table 16. Technical characteristics of biaxial fabrics produced by Kamenny Vek LLC

Table 17. Foreign distributors of Kamenny Vek LLC

Table 18. Key financial and economic performance indicators of Kamenny Vek LLC in 2011-2022, million rubles

Table 19. Main financial and economic performance indicators of Bazkord LLC in 2019-2022, million rubles

Table 20. Key financial and economic performance indicators of LLC NPO Vulkan, LLC PZKI and LLC TD PZKI in 2011-2022, million rubles

Table 21. Technical characteristics of basalt roving produced by CJSC "Basalt fiber"

Table 22. Key financial and economic performance indicators of ZAO Basaltovoe volokno and OOO NPO Basaltovye Tekhnologii in 2011-2022, million rubles

Table 23. Technical characteristics of basalt roving produced by Russian Basalt LLC

Table 24. Main financial and economic performance indicators of Russian Basalt LLC in 2013-2022, million rubles

Table 25. Technical characteristics of direct roving produced by SPC "LAVAintel"

Table 26. Technical characteristics of the gusseted roving produced by SPC "LAVAintel"

Table 27. Technical characteristics of polymer fiber produced by SPC "LAVAintel"

Table 28. Key financial and economic performance indicators of Magmanit LLC in 2019-2022, million rubles

Table 29. Main financial and economic performance indicators of NBT Dagestan LLC in 2013-2022, million rubles, thousand rubles

Table 30. Technical characteristics of basalt complex yarns produced by PJSC NZSV

Table 31. Technical characteristics of basalt roving produced by PJSC NZSV

Table 32. Nomenclature and technical characteristics of basalt roving produced by Ivotsteklo

Table 33. Technical characteristics of chopped basalt thread produced by Ivotsteklo JSC

Table 34. Key financial and economic performance indicators of TBM LLC in 2012-2015, million rubles

Table 35. Comparative characteristics of various types of reinforcement

Table 36. Comparative characteristics of basalt-plastic and fiberglass reinforcement

Table 37. Comparative characteristics of steel and basalt reinforcement

Table 38. Requirements of GOST 31938-2012 to the physical and mechanical properties of composite reinforcement

Table 39. Technical characteristics of ROCKBAR basalt and fiberglass reinforcement manufactured by Galen LLC

Table 40. Technical characteristics of the ROCKMESH composite mesh produced by Galen LLC

Table 41. Volume and direction of export deliveries of products of Galen LLC in 2016-2022, tons

Table 42. Main financial and economic performance indicators of Galen LLC in 2011-2022, million rubles

Table 43. Comparison of the effectiveness of metal and basalt-plastic bonds

Table 44. Technical characteristics of flexible ties made of basalt plastic Galen LLC

Table 45. Technical characteristics of building dowels LLC "Galen"

Table 46. Physical and mechanical characteristics of basalt meshes

Table 47. Physical and mechanical characteristics of basalt fabrics

Table 48. Comparative characteristics of glass and basalt fiber meshes

Table 49. Technical characteristics of basalt fabrics produced by LLC "Sudogodskie fiberglass"

Table 50. Technical characteristics of road nets LLC "Sudogodskie stekloplastiki"

Table 51. Technical characteristics of building meshes for masonry and bonding works Sudogodskie fiberglass LLC

Table 52. Key financial and economic performance indicators of LLC Sudogodskie stekloplastiki in 2011-2021, million rubles

Table 53. Key financial and economic performance indicators of Rekstrom-K LLC in 2013-2020, million rubles

Table 54. Technical characteristics of geogrids manufactured by Rekstrom-K LLC

Table 55. Technical characteristics of geogrids manufactured by Bautex LLC

Table 56. Characteristics of basalt fiber

Table 57. Recommendations for the use of basalt fiber in concrete

Table 58. Volumes of exports of products based on BCF by Russian manufacturers in 2007-2022, tons

Table 59. Volumes and directions of exports of products based on BCF LLC "Kamenny Vek" in 2007-2022, tons

Table 60. The volume of Russian exports of products based on CBF by countries in 2019-2022, tons

Table 61. Russian recipients of imported basalt fiber and materials based on it in 2014-2022, tons

Table 62. Average annual export prices of Russian producers for products based on BCF in 2008-2022, $/kg

Table 63. Price for imported roving and nets based on BCF in 2014-2022, $/kg

Table 64. Prices for ROCKBAR composite rebar manufactured by Galen LLC, rub/linear m, with VAT

Table 65. Prices for ROCKBAR composite reinforcement manufactured by Galen LLC m, with VAT

Table 66. Prices for composite reinforcement by Armplast LLC in 2020 and 2023, rub/rm

Table 67. Comparative characteristics of metal and composite reinforcement with equal strength replacement

Table 68. Price list for the products of OOO Sudogodskie stekloplastiki, RUB, including VAT

Table 69. Prices for masonry mesh produced by Composite Group Chelyabinsk LLC

Table 70. Production-demand balance of continuous basalt fiber and materials based on it in Russia in 2010-2022, t, %

Table 71. Scope of work performed by type of activity "Construction" in the Russian Federation in 2000-2022, billion rubles, %

Table 72. Commissioning of residential and non-residential buildings in Russia in 2013-2022, mln m2

Figure 1. Structure of the use of glass and basalt fiber in the USA

Figure 2. Structure of the use of glass and basalt fibers in Europe

Figure 3. Installation for the production of continuous basalt fibers

Figure 4. Comparative characteristics of tensile strength of basalt fiber and glass fibers, MPa

Figure 5. Comparative characteristics of the elastic modulus of basalt fiber and glass fibers, hPa

Figure 6. Scheme of manufacturing composite products by winding

Figure 7. Scheme of operation of the pultrusion plant

Figure 8. Scheme of prepreg production

Figure 9. Scheme of manufacturing composites by vacuum injection

Figure 10. Dynamics and structure of continuous basalt fiber production in Russia in 2010-2022, tons

Figure 11. Dynamics of production and export of continuous basalt fiber by Kamenny Vek LLC in 2010-2022, tons

Figure 12. Multilayer building envelope: a) excluding flexible connections; b) with flexible connections made of metal; c) with flexible connections made of composite materials

Figure 13. Dynamics of exports of materials and products based on BCF in Russia in 2007-2022 (thousand tons, mln $)

Figure 14. The structure of exports of materials and products based on BCF in Russia in 2007-2022 (T)

Figure 15. Regional structure of exports of products of Kamenny Vek LLC in 2007-2022, %

Figure 16. Dynamics and structure of Russian exports of BCF and products based on it in 2007-2022, tons

Figure 17. Regional structure of Russian exports of products based on CBF in 2019-2022, %

Figure 18. Dynamics of imports of materials and products based on BCF in Russia in 2017-2022 (t, thousand $)

Figure 19. Regional structure of Russian imports of BCF and materials based on it in 2022, %

Figure 20. Dynamics of production, export and consumption of continuous basalt fiber and materials based on it in Russia in 2010-2022, tons

Figure 21. Structure of consumption of continuous basalt fiber in Russia, %

Figure 22. Dynamics of housing commissioning in Russia in 2000-2022, mln m2

Figure 23. Forecast of production and consumption of continuous basalt fiber and materials based on it in Russia until 2030, tons