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    Continuous Basalt Fiber, Reinforcing Articles and Basalt Fiber Materials in the CIS: Production, Market and Forecast (4th edition)

    Number of pages: 175 Number of tables: 67 Number of figures: 28
    Language: Russian
    Released: 04.05.2016
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    Price: 3 000 Euro

    This report is currently available in Russian language only. However, we can provide an English version of the report within 3 weeks after receiving a payment.

     

    This review is the fourth edition of market research of continuous basalt fiber (CBF) and reinforcement materials and its products in the CIS.

     

    The purpose of research – analysis of the market of continuous basalt fiber and reinforcement materials and its products in the CIS.

     

    The object of study is a continuous basalt fiber and reinforcement materials and products based on it.

     

    The chronological scope of the study: 2007-2015, forecast, 2016-2020

     

    Geography research: Russia – a comprehensive detailed analysis, other CIS countries – a brief description.

     

    This work is mainly a "Desk" research. As information sources, we used data of Federal service of state statistics (Rosstat), statistics of railage), Federal customs service of the Russian Federation, Customs Committee of Ukraine.

    Also, data of sectoral and regional press, annual and quarterly reports of emitters of securities, Internet-sites of enterprises-manufacturers of continuous basalt fiber and reinforcement articles based on it.

    Invaluable assistance in the preparation of this review was provided during a telephone interview with representatives of the companies – manufacturers of continuous basalt fiber and reinforcement articles.

     

    The report consists of 8 chapters, contains 175 pages, 67 tables, 28 figures and Appendix.

    The first Chapter provides General information about continuous basalt fiber (CBF), the history of its creation and production technology, physical and chemical properties, fields of application, the comparison with the closest to him material – fiberglass. In addition, this Chapter describes the basic processing technology of continuous basalt fiber.

    The second Chapter is devoted to the production of continuous basalt fiber in the CIS. It presents data on volumes and dynamics of production of BCF, as well as information about the main manufacturers of continuous basalt fiber and materials on its basis a description of the main types of products.

    The third Chapter describes CBF articles market, detailing characteristics of each segment: basalt-plastic reinforcements, composite flexible connections and basalt reinforcing mesh.

    The fourth Chapter presents additional information about disperse reinforcement with basalt fiber. According to the experts of LLC "INFOMINE", in this Chapter without consideration of market reinforcing items and materials from continuous basalt fiber would not be complete.

    The fifth Chapter presents data on foreign trade operations with the materials and products on the basis of continuous basalt fiber in Russia and Ukraine in 2007-2015

    The sixth Chapter analyzes data on average export and import prices for basalt fiber and materials on its basis in 2007-2015 in addition the analysis of prices in the domestic market of Russia for basalt rebar and similar products made of fiberglass.

    The seventh Chapter presents data on dynamics of production and consumption of continuous basalt fiber in Russia in 2010-2015

    In the final, eighth Chapter forecast of market development of basalt fiber and basalt rebar in the near future.

    And the Appendix contains contact information for manufacturers of continuous basalt fiber and reinforcement articles based on it in the CIS

    Abstract

     

    Introduction

     

    1. Characteristics of basalt fiber

    1.1. Raw materials for the production of basalt fibers

    1.2. Origin of continuous basalt fiber (CBF)

    1.3. Technology of production of continuous basalt fiber

    1.4. Main physic-chemical characteristics of basalt fiber

    1.5. Comparative characteristics of basalt fiber and glass fiber

    1.6. Basic processing technology of continuous basalt fiber

    1.6.1. Manufacture of unidirectional tapes

    1.6.2. The production of basalt fabrics

    1.6.3. Manufacture veils

    1.6.4. Processing in basalt chopped fiber

    1.6.5. Manufacture of needle felts

    1.6.6. Winding technology of glass and basalt plastics

    1.6.7. The pultrusion technology

    1.6.8. Technology bezfilernaya pultrusion (nightrose)

    1.6.9. Prepregs

    1.6.10. The technology of vacuum infusion (injection)

    1.7. The types of products based on basalt fiber and its application field

    1.7.1. The field of application of the reinforcing properties

    1.7.2. The use of other properties

     

    2. Production of continuous basalt fiber in the CIS

    2.1. Production of continuous basalt fiber in Russia (2010-2015)

    2.1.1. Major manufacturers continuous basalt fiber in Russia

    2.1.2. Other companies and projects on organization of production of continuous basalt fiber in Russia

    2.2. Production of basalt fiber in Ukraine

    2.3. CBF production in Belarus

     

    3. The production of reinforcement articles with continuous basalt fiber

    3.1. Composite rebar

    3.1.1. Basic properties and application of composite rebar

    3.1.2. Normative documents on the application of composite rebar

    3.1.3. Production of composite reinforcement

    3.2. Composite flexible connections and fittings

    3.2.1. Flexible connections conception and their characteristics

    3.2.2. Fabrication of composite flexible connections

    3.3. Basalt reinforcing mesh

    3.3.1. Properties and use of basalt reinforcing nets

    3.3.2. Distinctive features of basalt reinforcing nets

    3.3.3. The manufacture of basalt reinforcing nets

     

    4. Dispersed reinforcement with basalt fiber

    4.1. Features fiber reinforcement

    4.2. Application of basalt fiber

     

    5. Foreign trade operations of materials and products based on basalt fiber in Russia and Ukraine in 2007-2015

    5.1. Foreign trade operations of Russia

    5.2. Foreign trade operations of Ukraine

     

    6. Review of export-import and domestic prices for materials and products based on basalt fiber

    6.1. Review of export-import prices in Russia and Ukraine in 2007-2015

    6.2. Review of prices on composite reinforcing materials in the domestic market of Russia

     

    7. Consumption of continuous basalt fiber in Russia in 2010-2015

     

    8. The forecast of development of market of continuous basalt fiber and reinforcement articles

     

    Appendix. Contact information

    Table 1. Experts that assisted in the research

    Table 2. The chemical composition of rocks as single component raw material for fabrication of different fiber kind

    Table 3. The mineralogical composition of the rocks as single component raw material for fabrication of different fiber kind

    Table 4. Properties of melts of basalt rocks

    Table 5. The basic characteristics of installations for fabrication of basalt continuous fibers SE STC "BAVOMA"

    Table 6. Strength characteristics of basalt fiber

    Table 7. Chemical resistance of basalt fibers, %

    Table 8. Comparative characteristics of fibers

    Table 9. Comparative characteristics of threads from glass and basalt fibers

    Table 10. The dependence of Tex direct roving of filament diameter and number of nozzles of the feeder

    Table 11. The dependence of the number of complex yarns in roving from the number of nozzles of the feeder

    Table 12. Main types of products based on basalt fiber and their applications

    Table 13. Manufacturers of continuous basalt fiber and reinforcement composite articles in the CIS

    Table 14. Technical characteristics direct roving produced by "Stone age"

    Table 15. Troshenko specifications roving production of " Kamenny Vek "

    Table 16. Technical characteristics of the twisted thread produced by "Stone age"

    Table 17. Technical characteristics of needle felts produced by "Stone age"

    Table 18. Specifications biaxial fabrics, produced by LLC "Kamenny Vek"

    Table 19. Foreign distributors LLC "Kamenny Vek"

    Table 20. Key financial and economic indicators of activity of LLC "Kamenny Vek" in 2011-2014, mln.

    Table 21. Key financial and economic performance indicators of OOO "NPO "Vulkan", LLC "PZKI" and "TD PZKI" in 2011-2014, mln rubles

    Table 22. The nomenclature and technical characteristics of basalt roving produced by JSC "Ivotsteklo"

    Table 23. Technical characteristics of basalt chopped strands produced by JSC "Ivotsteklo"

    Table 24. Key financial and economic indicators of JSC "Basalt fiber" and NPO "Basalt technologies" in 2011-2014, mln rubles

    Table 25. Technical characteristics of basalt filament manufactured by JSC "NZSV"

    Table 26. Technical characteristics of basalt roving, produced by JSC "NZSV"

    Table 27. Key financial and economic performance indicators of OOO "TBM" in 2012-2014, mln rubles

    Table 28. Characteristics of basalt roving produced by CJSC "NTB"

    Table 29. Technical characteristics of basalt rebar produced by Technobasalt invest"

    Table 30. Comparative characteristics of different reinforcement types

    Table 31. Comparative characteristics of basalt-plastic and fiberglass reinforcement

    Table 32. Comparative characteristics of steel and basalt reinforcement

    Table 33. Requirements GOST 31938-2012 to physic-mechanical parameters of composite reinforcement

    Table 34. A comparison of the properties of fittings "Liana" and steel reinforcement

    Table 35. Key financial and economic indicators of activity of LLC "Congo "Ural reinforcing the company" in 2011-2015, thousand rubles

    Table 36. Technical characteristics of composite reinforcement production company "Uralspetsarmatura"

    Table 37. Key financial and economic indicators of the activity of NPF Uralspetsarmatura" in 2011-2014, thousand rubles

    Table 38. Technical characteristics of basalt-plastic flexible connections production TG "Ekipazh"

    Table 39. Performance comparison of metallic and basalt-plastic connections

    Table 40. Technical characteristics of the flexible connections made basalt-plastic LLC "Galen"

    Table 41. Specifications construction dowels LLC "Galen"

    Table 42. Technical characteristics of basalt-plastic and fiberglass reinforcement ROCKBAR production company "Galen"

    Table 43. Specifications composite mesh ROCKMESH production company "Galen"

    Table 44. Key financial and economic performance indicators in 2011-2014, mln rubles

    Table 45. Comparative characteristics of the level of preservation of the strength of ties, made of fiberglass and bazaltovye

    Table 46. Quality characteristics of basalt-plastic connections, CJSC "Matek"

    Table 47. The test results of various flexible ties when exposed to 1.0 N solution of NaOH at a temperature of 80°C

    Table 48. Physico-mechanical characteristics of basalt reinforcing nets

    Table 49. Physico-mechanical characteristics of basalt fabrics

    Table 50. Nets comparative characteristic of glass and basalt fiber

    Table 51. Technical characteristics of basalt fabrics, produced by LLC "Sudogda fiberglass"made

    Table 52. Technical characteristics of road nets by LLC "Sudogda fiberglass"made

    Table 53. Specifications construction mesh Mason and binding works, LLC "Sudogda fiberglass plastics"

    Table 54. Specifications geogrids manufactured by "Rekstrom-K

    Table 55. Specifications geogrids manufactured by "BauTex"

    Table 56. Characteristics of basalt fiber

    Table 57. Recommendations for application of basalt fiber in concrete

    Table 58. Exports of products based on basalt fiber Russian producers in 2007-2015, kt

    Table 59. The volume of export destinations of products based on basalt fiber LLC "Kamenny Vek" in 2007-2015, kt

    Table 60. The volume of export of materials and products based on basalt fiber Ukrainian producers in 2007-2015, kt

    Table 61. Average annual export prices of Russian producers of products based on basalt fiber in 2007-2015, $/t

    Table 62. Prices on composite rebars ROCKBAR produced by "Galen" RUB/RM. m with VAT

    Table 63. Comparative characteristic of metallic and composite reinforcement under equally efficient replacement

    Table 64. Comparative prices on a fiber from a variety of materials, rubles/kg with VAT

    Table 65. Price list for products of LLC "Sudogda fiberglass," RUB, including VAT

    Table 66. Volumes and structure of accommodation commissioning by Federal districts in Russia in 2007-2015, thousand m2 of total area, %

    Table 67. The volume of commissioning of residential houses built by individual developers in 2002-2015 , thousand, million m2

    Figure 1. The structure of fiber - glass and basalt fiber application in the USA

    Figure 2. The structure of fiber - glass and basalt fiber application in Europe

    Figure 3. Installation for manufacture of basalt continuous fibers

    Figure 4. Comparative properties tensile strength basalt fiber and fiberglass, MPa

    Figure 5. Comparative characteristics of the modulus of elasticity of basalt fiber and glass fiber, hPa

    Figure 6. The scheme of manufacturing of composite articles by winding method

    Figure 7. The scheme of the pultrusion installation

    Figure 8. Scheme of production of prepregs

    Figure 9. The scheme of manufacturing of composites by vacuum injection

    Figure 10. Dynamics and structure of production of continuous basalt fiber in Russia in 2010-2015, t

    Figure 11. Dynamics of production of continuous basalt fiber LLC "Kamenny Vek" in 2010-2015, t

    Figure 12. The ratio of materials for production of composite reinforcement of LLC "knpo "UAK"

    Figure 13. Multilayer building envelop: a) excluding flexible connections; b) flexible links made of metal; in) with flexible links made of composite materials

    Figure 14. Technical characteristics of basalt-plastic connections, CJSC "Matek"

    Figure 15. Dynamics of export of materials and products based on basalt fiber in Russia, 2007-2015 (tons, thousand $)

    Figure 16. Regional structure of exports of products of LLC "Kamenny Vek" in 2007-2015, %

    Figure 17. Dynamics and structure of Russian exports of products based on basalt fiber in 2007-2015, kt

    Figure 18. Dynamics of exports of products based on basalt fiber Ukraine in 2007-2015 (t, thousand $)

    Figure 19. The structure of exports of products based on basalt fiber Ukrainian enterprises in 2007-2015, kt

    Figure 20. Dynamics of average export prices for main types of products based on basalt fiber in 2007-2015, $/t

    Figure 21. Dynamics of average export prices of LLC "Technobasalt invest and CJSC "NTB" in 2007-2015, $/t

    Figure 22. Comparative characteristics of the prices of basalt-plastic reinforcement articles with counterparts from other materials

    Figure 23. Dynamics of production, export and consumption of continuous basalt fiber in Russia in 2010-2015, t

    Figure 24. Consumption structure of continuous basalt fiber in Russia, %

    Figure 25. Regional structure for metal rebar consumption in Russia split by Federal districts in 2014, %

    Figure 26. Dynamics of housing commissioning in Russia in 2008-2015, mln m2

    Figure 27. Regional structure of housing commissioning in Russia in 2014, %

    Figure 28. Forecast of production of continuous basalt fiber in Russia up to 2015, kt

     

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